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NEW!
Generation2 swaybars for E46 3-series now shipping!
[
CLICK HERE TO ORDER ]
What's a Sway Bar?
An anti-sway bar is designed to reduce
body roll. It keeps your vehicle flatter in the turns by
transferring the pressure exerted on the outboard wheels and applying
opposite pressure on the inboard wheels. In this way weight is
more evenly applied to all four wheels, helping the vehicle stay more
level with the road.
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When setting out to design our
SwayBarbarian, we looked at some important criteria which
others had not addressed. There is the issue of
stiffness characteristics which were achieved, but to set the
system apart from others, we have incorporated some unique
features found only on the SwayBarbarian. |
| Technical
details
As an example of our attention
to detail, the E46 3-series Sway Barbarians is a very unique
set of bars. Features include:
- Revised contouring for
maximum clearance even with extremely lowered cars.
- Precision-cut adjustable ends.
- Positive-stop rear bushing guides assure bar stays in place.
- Greaseable and adjustable rear end links for silent
operation - no clunks or rattles.
- Urethane bushings, hardware kit, and lubrication included.
Superior Materials
We put our bars through this
extensive process to insure that the final product will be the
strongest, most durable bar on the market, and that it will be
the most resistant to form alteration.
Adjustability
The SwayBarbarian uses a
multi-hole system on the front and rear bars which allows for
fine tuning of the bar for whatever desired effect, without
sacrificing body roll.
| SwayBarbarian |
Front
Bar |
Rear
Bar |
| E46 |
3 hole
adjustment |
2 hole
adjustment |
Positive-placement rear
bushing stops
To keep the tight-tolerance
rear bar from shifting side-to-side, they are fitted with
postiive-placement stops, rings around the bar that hold the
bar in place against the bushings.
Powdercoated Finish
After the bars are CNC mandrel
bent and the ends are forged and punched, a silver powdercoat
is applied for a smooth, long lasting finish in a similar
process to how factory bars are coated. This smooth
finish allows the bars, when properly installed with
polyurethane bushings and grease, for long term performance
with minimal maintenance.
Adjustable and re-greaseable endlinks
New Gen2 endlinks have
steel-lined urethane bushings with standard grease fitting for
long noise-free life. No squeaking, clunking, or
clicking as with "race" links.
Polyurethane Bushings
The SwayBarbarians include
replacement polyurethane bushings which are built to
"aircraft spec" (literally - our urethane
fabrication facility uses the same material and production
guidelines as they do for Boeing). This results in a
durable bushing that will not disintegrate and has longer
re-lubrication intervals for long lasting, quiet results. Be
sure to use generous amounts of grease to ensure maximum
performance from your SwayBarbarians!
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BMW "SwayBarbarian" Sway
Bars
By specifying more narrow front tires
with wider rear tires, the car will want to continue to stay
"planted". Since US 3-series do not have enough
horsepower to effectively throttle steer, the this new balance causes
the cars to understeer more (or plow) when pressed to the limits.
While most current aftermarket
sway bars reduce the amount of roll with larger diameter bars (being
stiffer in nature), they do not address the issue of restoring
"balance" at the same time. Using the formula for
the polar moment of inertia (in4), sway bar stiffness can
be calculated assuming the following parameters:
- Bushing material remains the same
- Mounting location remains the same
- Metallurgy remains the same
- Adjustments can be made to duplicate
the stock position
- No variations in end link length,
tension or compression
When comparing the stock sway bar sizes
to aftermarket bars, to the 95 M3, you find some interesting results.
| Model |
Front
Sway Bar |
Rear
Sway Bar |
| Stock '95 M3 |
.85" (21.5mm) |
.59" (15mm) |
UUC Motorwerks
Sway Barbarian |
1.0" (25.4mm) |
0.9375"
(23.8mm) |
| Racing Dynamics |
1.0625"
(26.98mm) |
0.875"
(22.225mm) |
| Dinan |
0.875"
(22.225mm) |
0.875"
(22.225mm) |
Racing Dynamics' dimension further
increase the car's tendency to understeer since the new sway bars
increase the front stiffness more than the rear. It's increases
in stiffness do much to reduce body roll.
Dinan's sway bars are designed to dial
in more oversteer, to counteract the factory designed understeer.
However, this is at the expense of increase front body roll.
What do the numbers mean to me?
With all of the
"mathematical" increases in stiffness, what does it mean to
you, the driver? Extensive testing has shown that as driver
skill increases (at the track/auto-x) that sway bars that increase
stiffness too much cause inside front wheel lift in corners. By
making a front end too stiff (to decrease body roll), the chassis is
not able to plant both wheels under turns with increased speed.
Anything stiffer than a 1.0" front bar has shown to be stiff
enough (and can be reduced in stiffness) to be the ideal size.
What about the rear bar?
A common misconception is that the
increase in rear bar stiffness alone is the sole cause for bent (or
broken) rear sway bar tabs (the tabs which mount the sway bar
bushings). In fact, even under race conditions, most racecars do
not break the tabs. Rather, rear sway bar tabs bend (or
break) because of daily obstacles such as potholes, construction, and
other road hazards. It is the sharp transition and weight shift
in such conditions which will weaken and stress the factory tabs.
In the events that the tabs do break, they are built into the rear
subframe of the vehicle, which becomes a costly replacement.
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